Coating material new breakthrough: Horniness is compact coating Supernitrides

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  • source:SHERBURNE CNC Machining
Fight traditionally wear away coating product, be like TiN or TiCN, in the application of coating cutting tool the domain had reached its technology limit, at the same time to a few special treatment kind character, a lot of relatively advanced coating material also will approach its limiting value very quickly. CemeCon took the lead in discovering this and begin to be new treatment way to offer new solution -- Supernitrides.

We know azotic coating stuff, besides its relative to relatively high production beyond cost, still have a main feature, namely although their mechanical function is very good, be corroded easily still however. And regard oxygen as coating, as it happens is contrary, they have very tall chemical stability to be fought however wear away capacity is extremely small. CemeCon company is successful now ground adduce counterexample, this is Supernitrides.

The advantage that the assorted product of the simple structure of this kind of oxygen and nitrogen absorbed both completely and abandoned their inadequacy. This kind of new coating material can raise its aluminium content 80mol-%ALN at least. And traditional coating material, its rub Er content is highest it is 65%ALN only. The user may guess of aluminous content rise to meet those who bring mechanical function reduce necessarily. And factual proof, this kind of phenomenon is on Supernitrides product and did not happen. Contrary, of SupernitrideR2C3 wear away the AlTiN coating data that should compare a tradition reduces 30-50% . This caused the growth of tool service life directly. In the meantime, because it has extremely high strength in the process that warm up, make higher cutting rate got assuring thereby, come in the limits that can bring into more material treatment doing type so. Free condition / columnar the manufacturing technology name of this kind of new material is the structure: H.

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PTM(tall ionization changes pulse technology) . H.

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PTM technology can generate extremely compact pulse plasma, so that material of construction of deposit crystal high temperature. Does this engineering technology pass the CC800 of CemeCon new generation? Coating system comes true, this system has been produced in a lot of industry move in example. New CC800? / the pulse technology that the part with 9sinOx original system depends on his innovating a gender not only, the new unit that still configures inside Yu Jizhen empty storehouse can realize the guiding of pair of compact plasma, focus coating section completely on workpiece thereby. Through using the H of original creation.

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PTM technology, cemeCon company can realize all material at present in fact, include report the deposit production of insulating material. Accept rice constituent / H of accept rice constituent.

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What the biggest advantage of PTM technology depends on its plasma ionization leading is remarkable rise, of function optimize (even if is to insulation coating) , can generate the accept rice that has high quality face composite material, and keep the deposit rate with quite high hold from beginning to end. Pass H.

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PTM technology, the coating system that we can use CemeCon undertakes brand-new the deposit of coating material makes of the amplification of coating tool limits and function rise accordingly become a possibility. This graph uses at explaining the possibility of new SinOx technology: Blame conductance sex (Ti, al) spectrum shows the X ray diffraction of N material, this material is formed by cubic metre and 6 photographs. The characteristic with this outstanding coating is fighting oxidation function and chemical stability admirably at its. Its Al content can be achieved at least 80 rub Er - % ALN and if other coating is in,won't appear when exceeding groovy aluminous content, normally some can observe grain phenomenon. Leader of CemeCon technology service department Mr Bernd Hermeler says: "We will mix Supernitrides coating product pulse technique goes in the module type facility that complete augment has to us and craft. Pulse technology has complete compatibility, in other words, all our existing coating craft can use new SinOx technology. " the photograph bitmap of metallic stability TiN-AlN. Use communication PVD technology, the coating data that aluminous content is 65mol-% about can appear when losing conductivity a clearance, and can pass new SinOx(H now.

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PTM) technology tries to overcome. Through motivation protective screen can prevent a metal stabilize coating to be changed to what balance position. CemeCon company is in roll out breed of Supernitrides new coat while the project technology support that still provides whole set. Rotate Mr Manfred Welgand of tool branch says: "Why do this depend on the project with powerful CemeCon to support namely, the user can enjoy the full potential of Supernitrides. Because the user gets is product of a kind of coating not just, return the technology of the whole set after including its body to support. Besides, the development team development that the user can depend on us completely still suits his oneself the coating product of the individuation of the factory or wider application domain. " CemeCon company takes the lead in the chemical stability union the mechanical performance with azotic superior material and oxidation coating rises and successfully innovation gave a kind of outstanding coating product: Supernitrides and traditional coat photograph are compared, it is had taller hardness and send density, its superior physics performance is doing type or good treatment and high speed treatment applied a circumstance to achieve very good result. The extremely high volume that contain aluminium gifted the intensity with extremely expensive coating. In this experiment: The Supernitrides R2C3 coating of CemeCon company and at present the most high grade AlTilN coating undertakes comparative adoption milling cutter of integral hard alloy (φ 10 millimeter) to 1.

155 CrMoV12) of 2379 (× shapes the tool undertakes milling is machined. Detailed data: Vc = 20m/min Fz = 0.

Tong Xiangxi of 03mm Ap = 15mm Ae = 1mm is cut, do treatment result: The wear extent of cutting tool of Supernitrides R2C3 coating reduces 30%-50% . CNC Milling CNC Machining